High-Temperature Continuous Slurry Coating SystemUtilizing high temperature to enhance the solid content and fluidity of the slurry, optimize the drying efficiency, while precisely controlling the temperature to ensure uniform dispersion of the slurry and consistency of product quality; the continuous production mode reduces waiting time, the compact layout saves space, and avoids material waste in intermittent production, ensuring process stability and significantly improving production efficiency and product quality.
High-Temperature Continuous Slurry Preparation and Coating SystemThe High-Temperature Continuous Slurry Preparation and Coating System is an integrated intelligent production solution designed for high-viscosity, high-melting-point materials, such as lithium-ion battery electrode slurries, solid-state electrolytes, and specialized functional coatings. It integrates the entire closed-loop process of "high-temperature slurry preparation – precise conveying – continuous coating – online curing," enabling automated and continuous production from raw materials to coated finished products. This system is widely used in high-end manufacturing fields such as new energy, electronic materials, and specialty films.
By enabling continuous real-time slurry preparation and coating operations, this system significantly improves equipment utilization and production efficiency. Its integrated compact design reduces the footprint by 20% while optimizing space and maintenance efficiency. Combining high-temperature, high-solids-content processes with heat recovery technology, the system achieves a 15% reduction in energy consumption while increasing slurry solid content. Additionally, high-temperature operation enhances slurry fluidity, substantially reduces drying difficulty, and comprehensively improves production efficiency and energy utilization.Detailed IntroductionProduct advantages
1、Continuous real-time slurry preparation and coating reduce waiting time, enhancing equipment utilization and production efficiency.
2、Compact design reduces the footprint by 20%, optimizing plant space utilization and equipment efficiency while significantly lowering maintenance requirements.
3、High-temperature, high-solid-content process improves energy efficiency, achieving a 15% reduction in energy consumption with optimized energy utilization.
4、Slurry heat recovery system utilizes heat generated during preparation and dispersion mixing to raise slurry temperature autonomously, enabling increased solid content.
5、Elevated temperature improves slurry fluidity, reduces drying difficulty, and boosts overall production efficiency.
Product Parameters
Twin-Screw ExtruderThe twin-screw extruder is a versatile processing equipment widely utilized across multiple industries. Due to its high efficiency in mixing, homogenization, and dispersion, it is extensively applied in fields such as new energy lithium batteries, plastic products, food processing, and chemical and pharmaceutical manufacturing.Detailed IntroductionProduct advantages
High mixing efficiency, rapidly achieving powder fibrillation.
Dual-end support structure reduces shaft deflection and scraping, extending the service life of the twin-screw system.
Split-body design facilitates easy disassembly, assembly, and maintenance.
Ceramic screw sleeves and bushings eliminate the impact of metallic impurities on electrical performance.
Extended lifespan: Ceramic threading components and bushings provide a service life of ≥18,000 hours with wear ≤2%.
Equipped with cooling or heating functions, enabling zoned temperature control with a precision of ±3°C.
Product Parameters
Ceramic RollerIt is a key component of the coating system and is used in multiple stages of the process to ensure a smooth coating. Precise control over coating is achieved by adjusting the roller pressure and speed ratio.Detailed IntroductionProduct advantages
1、High wear resistance
2、No metal pollutionProduct Parameters
Double-Layers Dual-control Ceramic coating slot DieThe Double-Layers Dual-control Ceramic coating slot Die is Chinese first independently developed product of its kind. It integrates intelligent control modules and features ceramic material with hardness twice that of metal, leading in material performance while balancing high strength and toughness. This makes it suitable for complex and high-load application scenarios.Detailed IntroductionProduct advantages
1、Advanced Control Algorithm Services: Utilizing PPI algorithm, feedback + predictive control, parameter adaptation, rolling optimization, global decoupling, and lag compensation to achieve rapid tracking of set values.
2、High-Efficiency Closed-Loop Functions: Supporting lateral closed-loop, longitudinal closed-loop, zonal closed-loop, dual-layer proportional closed-loop, and dimensional closed-loop control.
3、 The service life of ceramic coating slot dies is three times that of traditional slot dies.
4、Under identical operating condition tests, the dry wear volume of ceramic slot dies is less than 1/21 of that of traditional slot dies.
5、The hardness of ceramic materials is more than twice that of metal.
6、Within a certain range, the impact resistance of ceramic slot dies far exceeds that of metal slot dies.
Product Parameters
Feeding SystemThe feeding system consists of a 150L double-layer buffer tank, a screw pump, a penetrator, an MS127 filter, an iron remover, a dynamic filter, and pressure/temperature sensors, among other components. The jacket of the double-layer buffer tank is equipped with annular partitions, allowing the circulating water to rise step by step, thereby preventing flow short-circuiting and uneven water temperature. An electric heating cart is used to rapidly heat and raise the temperature of the slurry, ensuring that the slurry reaches the required temperature before entering the die. The die is heated and insulated via a water bath, with a mold temperature controller providing the water bath heating and insulation function.Detailed IntroductionProduct advantages
1、Quantitative Delivery: The system is equipped with a high-precision screw pump paired with an advanced servo motor drive to ensure constant flow delivery to the coating die, guaranteeing product quality and coating consistency.
2、Accurate Temperature Control: Dual control through water bath and electric heating enables precise temperature regulation of the coating slurry./
3、Strong Adaptability and Flexibility: Parameters such as feed flow rate can be adjusted according to different process requirements, supporting diversified production across various widths.
Product Parameters
- Add：
NO.3, Zhukeng Third Industrial Zone, Jinniu East Road, Pingshan District, Shenzhen
- Tel：
0755-89369630
- Mob：
400-822-5968
- E-mail：
brand@sz-manst.com
-
Wechat -
Channels -
Duoyin
