Intelligent Scheduling Twin Screw Slurry Preparation SystemThis batching system is an intelligent production system specifically designed for automatic batching of lithium batteries. It mixes various powders and solvents in different proportions to prepare a uniform slurry for coating, ensuring consistent performance of the electrode sheets. The entire batching system achieves overall automated production and features flexibility, efficiency, intelligence, closed-loop control, high precision, and high reliability.
Flip-Top Twin-Screw Extruder for Slurry ProcessingThis twin-screw extruder is an integrated processing system that combines conveying, kneading (homogeneous mixing), dispersing, blending, and extrusion functions. It features an upper and lower parts in a twin-screw series configuration, and each main barrel is designed with a flip-top cover for easy inspection and maintenance. Each part consists of a dispersing kneading unit, gearbox, and drive assembly. The motor powers two co-rotating screws equipped with modular, combination-type screw elements that can be configured according to process requirements. Material is conveyed, sheared, and compressed within the screw channels, then repeatedly mixed and kneaded in the narrow cavities between the screws before being extreded through the die.
Detailed IntroductionProduct advantages
1. Dual-End Supported Design: Minimizes screw shaft deflection and internal abrasion, significantly extending equipment liefspan.
2. Full-Ceramic Screw Elements: Eliminats the risk of metal contamination, ensuring stable electrical properties of the material.
3. Full-Ceramic Barrel Lining: Completely isolates material from metal contact, maintaining consistent product electrical performance.
4. Energy Efficiency: The two parts configuration reduces power consumption by 10% compared to a single part design.
5. Lifespan: Ceramic screws and bushings offer a lifespan of ≥18000h, with wear rates ≤2%, providing durability and reliability.
6. Easy Stallation and Maintenance: Split barrel structure and modular screw elements allow for quick disassembly and cleaning.
7. Precise Temperature Control: Each barrel section is independently controlled, with temperature accuracy of ±3℃, ensuring high process stability.
Product Parameters
Flip-Top Twin-Screw Fiberization ExtruderThis twin-screw extruder is an integrated processing system that combines conveying, heating, kneading (homogeneous mixing), dispersing, blending, and extrusion functions. The machine uses a single-stage twin-screw configuration, and the main barrel features a flip-top, vertically split design that allows quick opening and easy maintenance.
The system consists of a dispersive kneading unit, gearbox, and drive assembly. The motor powers two co-rotating screws equipped with modular, combination-type screw elements that can be configured according to process requirements. As material travels through the screw channels, it undergoes conveying, heating, shearing, and compression. In the narrow gaps within the screw-meshing section, the material is repeatedly sheared, mixed, and fiberized, and is finally extruded and shaped through the die.
Detailed IntroductionProduct advantages
1. Dual-End Supported Design: Minimizes screw shaft deflection and internal abrasion, significantly extending equipment liefspan.
2. Full-Ceramic Screw Elements: Eliminats the risk of metal contamination, ensuring stable electrical properties of the material.
3. Full-Ceramic Barrel Lining: Completely isolates material from metal contact, maintaining consistent product electrical performance.
4. Lifespan: Ceramic screws and bushings offer a lifespan of ≥18000h, with wear rates ≤2%, providing durability and reliability.
5. Easy Stallation and Maintenance: Split barrel structure and modular screw elements allow for quick disassembly and cleaning.
6. Precise Temperature Control: Each barrel section is independently controlled, with temperature accuracy of ±3℃, ensuring high process stability.
Product Parameters
Secondary Dust CollectorThe secondary dust collector is an environmental protection device designed to further remove fine particles from gas. Typically installed after a primary dust collector, it enhances overall dust removal efficiency and ensures emissions meet environmental standards.
Detailed IntroductionProduct advantages
1. Deep-Clean Filtration: Delivers a higher level of fine-particle removal to ensure cleaner exhaust and compliance with even the strictest environmental standards.
2. Energy-Saving: Advanced design and highly effiecient operating system keep power usage low, reducing overall energy costs.
3. Low Wear: Superior dust capture reduces wear on fans, ducts, and other components, extending system life and improving reliability.
4. Low Maintenance: Prevents clogging and reduces service interruptions, driving down maintenance expenses and boosting overall productivity.
Product Parameters
Small Bag Vacuum Feeding StationIt is used to suction and transfer material from small bags.
Detailed IntroductionProduct advantages
1. The feeding station is mainly composed of a housing, a magnetic separator, a hand-held suction tube, and an anemometer for easy feeding of small-bag powders.
2. Five-sided dust removal design prevents dust from spreading during the suction process and reduces material loss.
3. Equipped with a bag-clamping device, which prevents material spillage and facilitates operation by personnel.
4. Simple structure allows easy inspection and maintenance.
Product Parameters
2X1T Bulk Bag UnloaderThe bulk bag unloader is an automated station designed for discharging powdered material from bulk bag. It provides a safe, efficient, and dust-free solution for unpacking. The system lifts the bag into position using an electric hoist. After the bag spout is manually released, material discharges by gravity into a receiving hopper or downstream process equipment.Detailed IntroductionProduct advantages
1. Integrated a built-in jib-mounted chain hoist with cross hook, suitable for lifting bulk bags.
2. Pneumatic bag clamping and tapping device, combined with the hoist, ensures smooth material flow from the bulk bag.
3. Drawer-type magnetic separator with easily replaceable magnetic rods, effectively removing magnetic particles from powders.
4. Sealed bag opening with dust collection interface prevents dust emission, generates no heat, improves working conditions, and reduces material loss.
5. Vibrating screen efficiently breaks up clumped material, ensuring smooth and uninterrupted discharge without bridging.
6. Equipped with a rotary valve, allowing the discharge rate to be controlled by adjusting the rotation speed, flexibly accommodating different production rates.
Product Parameters
Automatic Small-Bag UnloaderThe automatic unloader performs a series of operations—grasping, cutting, discharging, and waste bag collection—within a fully enclosed space, enabling high-efficiency, dust-free unpacking and material discharge.
This device can handle bags weighing 5–50 kg and uses a fully enclosed, slightly negative pressure system to minimize hazards during the unpacking process. It reduces labor requirements and operational risks, improves unpacking efficiency, and decreases material residue.Detailed IntroductionProduct advantages
1. Fully Automated & Unmanned Operation: Integrates conveying, bag opening, dust removal, and waste bag collection into a single automated system.
2. Minimal Material Residual: Equipped with a combined bag-cutting and shaking mechanism, plus a vibratory discharge assist, to ensure complete material discharge.
3. Wide Compatibility: Suitable for a wide range of powders and granules, including chemical raw materials, food additives, pharmaceutical ingredients, plastic granules, and more.
4. Sanitary: Ideal for the food, pharmaceutical, and lithium-ion battery industries, reducing the risk of cross-contamination.
5. Easy Installation & Maintenance: Compact and well-designed structure allows for convenient setup and maintenance, reducing operating costs.
Product Parameters
Powder Storage SiloThis silo is designed for sealed storage of bulk powders and granular materials. Constructed of 304 stainless steel with an external reinforced platform, it provides structural integrity and supports easy calibration with standard weights. All product-contact surfaces feature a non-stick PTFE coating to ensure complete material discharge without buildup. The silo supports vacuum charging, nitrogen inerting, and clean-in-place (CIP) spray cleaning. Material is conveyed into the silo under negative pressure—maintained by a Roots blower—from a bulk bag unloader or suction gun via closed piping. During discharge, pneumatic hammers and an annular fluidizing disc work together to deliver smooth, consistent material flow. The system is equipped with C3-grade load cells for precise weighing and batching control throughout fill and discharge cycles.Detailed IntroductionProduct advantages
1. External welded platform reinforces silo structure and facilitates calibration with standard weights.
2. PTFE-coated interior ensures smooth material discharge and prevents sticking.
3. Equipped with pneumatic hammers, annular fluidizing discs, and a vibrating motor for smooth and consistent material flow.
4. Supports vacuum extraction, nitrogen blanketing, and spray cleaning.
5. High-precision weighing system accurately measures material in the silo and automatically refills to meet the required batch weight.
Product Parameters
Mass Metering BinLoss-in-Weight Scale is a specialized device for metering and conveying bulk powders or granular materials in sealed environments, constructed entirely of AISI 304 stainless steel with PTFE-coated contact surfaces to prevent material adhesion. It integrates vacuum extraction, nitrogen inertization, pneumatic CIP cleaning, and a rapid-seal gland replacement system. Material flows from the upper storage hopper into the chamber where twin-screw gravimetric feeding operates with an integrated agitator to deagglomerate materials and ensure uniform filling of screw voids. The system employs triple-stage feeding control (High-speed/Mid-speed/Precision modes) to achieve ±0.2% dosing accuracy while optimizing efficiency.Detailed IntroductionProduct advantages
1. Integrated with an agitation function to thoroughly deagglomerate materials, enhancing conveyance efficiency and dosing accuracy.
2. The chamber is spray-coated with PTFE for smooth discharge and non-sticking material adhesion.
3. Configured with pneumatic hammer and disc dischargers to assist material flow.
4. Equipped with vacuum extraction, nitrogen inertization, and purging cleaning functions.
5. Capable of stable powder conveyance with metering accuracy within ±0.2%.
Product Parameters
Single Cone Screw Ribbon MixerMultiple powder materials are driven by rotating ribbons to follow the agitator shaft movement, achieving uniform mixing.Detailed IntroductionProduct advantages
1. High-Efficiency Mixing: Utilizes dual counter-rotating ribbons to lift and tumble materials vertically, ensuring rapid blending with superior homogeneity.
2. Low Residue: Integrated pneumatic purging and hammer systems effectively eliminate internal material buildup and prevent bridging.
3. Versatile Compatibility: Suitable for diverse powders and granules including chemical raw materials, food additives, pharmaceutical ingredients, plastic pellets, etc.
4. Hygienic Design: Ideal for food, pharmaceutical, and lithium battery industries with minimized cross-contamination risks.
5. Easy Installation & Maintenance: Compact structure with service-friendly design reduces operational costs.
Product Specifications
Intermediate ChamberTransition Chamber serves as an intermediate storage unit connecting different process stages or equipment. Its primary function is to buffer material flow fluctuations between upstream and downstream processes, ensuring continuous and stable production. In industrial operations, particularly within continuous and automated production lines, the transition chamber acts as a critical component for process synchronization.Detailed IntroductionProduct advantages
1. Production Balancing: The transition chamber acts as a buffer within the production line, mitigating disparities between upstream and downstream equipment process capabilities to ensure smooth operations.
2. Reduced Downtime: By storing intermediate materials, it minimizes waiting time caused by equipment adjustments or failures, enhancing production efficiency.
3. Pre-Processing: Enables preliminary mixing, screening, and quality inspection of materials prior to downstream processes, ensuring compliance with specifications.
4. Broad Applicability: Suitable for diverse materials including solid granules, powders, and liquids across multiple industries and process requirements.
5. Robust Construction: Fabricated with high-grade materials for heavy-duty loads and harsh operating environments, ensuring long-term durability.
Product Parameters
Vacuum LoaderWidely deployed in lithium battery, pharmaceutical, chemical, food processing, metallurgy, building materials, and agricultural sectors.Detailed IntroductionProduct advantages
1. Dust-Free Containment: Operates within a fully sealed system, preventing dust leakage and maintaining clean workspaces.
2. Space Optimization: Pneumatic conveying via pipelines minimizes footprint requirements, ideal for compact facilities.
3. Ease of Operation: Simplified mechanical design enables low-maintenance operation with minimal training.
4. Explosion-Proof Safety: Intrinsically safe pneumatic power source (ATEX/ISO 80079 certified) for flammable or explosive material.
5. Adaptive Flexibility: Configurable for varying distances (max. 150m) and complex layouts, supporting multi-line production.
Product Parameters
Stand-Alone Dust CollectorStand-Alone Dust Collector An air purification device designed to capture and remove dry dust particles from the air. Its working principle involves: contaminated air entering the unit, passing through pleated filter cartridges where dust is trapped, while purified air is discharged outdoors via an exhaust fan. To maintain sustained filtration efficiency, the dust collector incorporates an automated pulse-jet cleaning system (0.4-0.6 MPa compressed air) that periodically removes accumulated dust from the filter surface. Featuring horizontal filter insertion technology, this design simplifies cartridge replacement by 60% compared to vertical installations and enables maintenance without production disruption. Complies with CE Machinery Directive 2006/42/EC safety standards.Detailed IntroductionProduct advantages
1. Top-Loading Cartridge Design Filter cartridges are vertically installed for swift replacement and maintenance.
2. High-Efficiency Filtration Utilizes advanced filter media (synthetic fiber/specialized materials) capturing sub-micron particles (≥0.3μm), ensuring emissions comply with PM2.5 ≤5mg/m³ standards.
3. Automated Cleaning System Integrated pulse-jet mechanism periodically cleans cartridges with compressed air (0.5±0.1 MPa), reducing operational resistance (<800 Pa) for sustained performance.
4. Low Operational Cost Horizontal insertion design cuts maintenance time by 40%, while optimized cleaning cycles lower energy consumption (compressed air usage <0.8m³/min).
5. Process Versatility Adapts to diverse industrial applications: wood processing, metal grinding, chemical production, and food manufacturing.
Product Parameters
Bin-Top Dust CollectorBin-Top Dust Collector A specialized environmental device mounted atop storage silos to capture and treat dust generated during material filling/discharging operations. It effectively prevents dust dispersion, improves workplace conditions, safeguards worker health, and ensures uninterrupted production processes.Detailed IntroductionProduct advantages
1. High-Efficiency Dust Capture Employs advanced filtration/separation technology achieving >99.99% efficiency .
2. Energy Conservation & Eco-Compliance Optimized low-power design reduces energy consumption by ≥30%.
3. Safety & Reliability Integrated fault diagnostics and real-time alerts ensure operational stability.
4. Maintenance Accessibility Engineered with self-cleaning mechanisms enabling service within 15min.
Product Parameters
Storage VesselsMaterial: Entire unit made of SUS304 stainless steel, designed for liquid storage.Detailed IntroductionProduct advantages
1. High Strength & Sealing: Withstands liquid pressure/weight with leak-proof sealing.
2. Corrosion Resistance: Resists chemical erosion for long-term stability.
3. Safety Features: The storage tank is equipped with a pressure monitoring device, a high-level gauge for overflow prevention, and a breather valve.
4. Stability: Robust structure maintains integrity under environmental stress.
5. Maintainability: The storage tank features inspection ports with sight glasses for convenient inspection and maintenance.
6. Standard Compliance: Designed per industry standards for safety and replaceability.
Product Parameters
Dispersing Mixing TankDetailed IntroductionProduct advantages1. Excellent Dispersion Performance: Rapidly and evenly disperses materials with strong shearing capability, effectively breaking agglomerates to enhance dispersion quality and achieve ideal homogeneity.
2. High Strength & Sealing: Withstands liquid pressure/weight with leak-proof sealing.
3. Corrosion Resistance: Resists chemical erosion for long-term stability.
4. Safety Features: The storage tank is equipped with a pressure monitoring device, a high-level gauge for overflow prevention, and a breather valve.
5. Stability: Robust structure maintains integrity under environmental stress.
6. Maintainability: The storage tank features inspection ports with sight glasses for convenient inspection and maintenance.
7. Standard Compliance: Designed per industry standards for safety and replaceability.
8. Agitation Blades: Anchor-type blades ensure efficient stirring near the tank walls and bottom, preventing material buildup. Ideal for high-viscosity substances with minimal structural damage to materials, offering broad applicability. Simple blade design facilitates easy cleaning.
9. Temperature Monitoring & Control: Includes a thermometer and cooling/insulation systems to prevent overheating during operation, extending equipment lifespan and mitigating combustion risks. Maintains optimal material fluidity and stable temperature conditions for continuous production.
10. Customizable Options: Available in multiple capacities with customizable configurations: flat-head or domed-head covers, weight-based level detection or pressure transmitter monitoring, and single or dual dispersion shafts.
Product Parameters
Solution Mixing TankThe entire unit is constructed from SUS304 stainless steel, featuring a double-layer jacketed barrel structure and an anchor-type agitator design. It is primarily used for mixing and storing fluid materials such as slurries. Equipped with an agitation system, it ensures thorough mixing to achieve uniformity and stability.Detailed IntroductionProduct advantages
1. High Strength & Sealing: Withstands liquid pressure/weight with leak-proof sealing.
2. Corrosion Resistance: Resists chemical erosion for long-term stability.
3. Safety Features: The storage tank is equipped with a pressure monitoring device, a high-level gauge for overflow prevention, and a breather valve.
4. Stability: Robust structure maintains integrity under environmental stress.
5. Maintainability: The storage tank features inspection ports with sight glasses for convenient inspection and maintenance.
6. Standard Compliance: Designed per industry standards for safety and replaceability.
7. Agitation Blades: Anchor-type blades ensure efficient stirring near the tank walls and bottom, preventing material buildup. Ideal for high-viscosity substances with minimal structural damage to materials, offering broad applicability. Simple blade design facilitates easy cleaning.
Product Parameters
Horizontal Ribbon Mixing TankHorizontal Ribbon Mixing and Dispersion Tank The entire unit is constructed from SUS304 stainless steel, featuring a double-layer jacketed barrel structure and a ribbon-type agitation system. It is widely applied across industries such as chemical, pharmaceutical, food, coatings, and ink production. Under the combined action of the ribbon agitator and dispersion disc, materials undergo intense shearing and mixing, achieving rapid and uniform dispersion and homogenization.Detailed IntroductionProduct advantages
1. High-Efficiency Mixing: The ribbon agitator delivers powerful shearing and mixing effects, achieving uniform blending of materials within a short timeframe.
2. Superior Dispersion Performance: Rapidly and uniformly disperses materials with intense shearing force, effectively breaking agglomerates and enhancing dispersion quality to reach ideal homogeneity.
3. High Strength & Sealing: Withstands liquid pressure/weight with leak-proof sealing.
4. Corrosion Resistance: Resists chemical erosion for long-term stability.
5. Safety Features: The storage tank is equipped with a pressure monitoring device, a high-level gauge for overflow prevention, and a breather valve.
6. Stability: Robust structure maintains integrity under environmental stress.
7. Enhanced Maintainability: Features an inspection port and sight glass for routine checks and liquid-level monitoring. The detachable upper head facilitates easy replacement of wear parts and maintenance tasks.
8. Standard Compliance: Designed per industry standards for safety and replaceability.
9. Agitation Blades: Anchor-type blades ensure efficient stirring near the tank walls and bottom, preventing material buildup. Ideal for high-viscosity substances with minimal structural damage to materials, offering broad applicability. Simple blade design facilitates easy cleaning.
10. Temperature Monitoring & Control: Includes a thermometer and cooling/insulation systems to prevent overheating during operation, extending equipment lifespan and mitigating combustion risks. Maintains optimal material fluidity and stable temperature conditions for continuous production.
11. Multiple Configuration Options: Available in various capacities to accommodate diverse production requirements.
Product Parameters
Mobile Mixing TankThe mobile slurry mixing tank is constructed entirely from SUS304 stainless steel, featuring a double-layer jacketed barrel and an anchor-type agitation system. Designed for mixing and storing fluid materials such as slurries, it ensures thorough agitation to maintain uniformity and stability. Equipped with wheels or casters for mobility, it enables flexible relocation and operation across multiple worksites.Detailed IntroductionProduct advantages
1. High Strength & Sealing: Withstands liquid pressure/weight with leak-proof sealing.
2. Corrosion Resistance: Resists chemical erosion for long-term stability.
3. Safety Features: The storage tank is equipped with a pressure monitoring device, a high-level gauge for overflow prevention, and a breather valve.
4. Stability: Robust structure maintains integrity under environmental stress.
5. Maintainability: The storage tank features inspection ports with sight glasses for convenient inspection and maintenance.
6. Standard Compliance: Designed per industry standards for safety and replaceability.
7. Agitation Blades: Anchor-type blades ensure efficient stirring near the tank walls and bottom, preventing material buildup. Ideal for high-viscosity substances with minimal structural damage to materials, offering broad applicability. Simple blade design facilitates easy cleaning.
8. Temperature Monitoring & Control: Includes a thermometer and cooling/insulation systems to prevent overheating during operation, extending equipment lifespan and mitigating combustion risks. Maintains optimal material fluidity and stable temperature conditions for continuous production.
9. High Mobility: Easily transported to required locations, adapting to varied operational scenarios and demands.
Product Parameters
- Add：
NO.3, Zhukeng Third Industrial Zone, Jinniu East Road, Pingshan District, Shenzhen
- Tel：
0755-89369630
- Mob：
400-822-5968
- E-mail：
brand@sz-manst.com
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